- Complete die-cutting and blanking in one jobGenerate high-quality pile and counting batch immediately, which reduces workload and relevant cost significantly, complete sheet collection, suitable for short non-repetitive order.
- Non-stop productionLess time in adjusting setting and setting order so as to increase from intelligent conveyor platform and unique die-cutting to printing registration, which can greatly reduce downtime on feeding.
- Conversion between die-cutting and blankingMultiple use in one machine, can achieves flexible conversion between die-cutting and blanking.
- Time-saving ergonomics designFast conversion from die-cutting to stripping achieves efficient production data management.
FEEDING UNIT
-Non-stop feeding with automatic pile lift and pre-pile device. Max pile height 1800mm
-High quality feeder head with 4 sucker and 4 forwarder to assure stable and fast feeding for various of materials* Optional Mabeg feeder
-Front control panel for easy operation
-Anti-static device for feeder and transfer table*option
-Photocell anti step in detection
TRANSFER UNIT
-Double cam gripper bar structure to make the sheet closer to the working platform and stripping frame, more stable in high-speed operation
-Mechanical double sheet device for cardboard, supersonic double sheet detector for paper *option
-Pull and push side lay suitable for thin paper and thick cardboard, corrugated
-Paper speed reducer to make smooth transfer and precise positioning.
-Side and front lay are with precise photocells, sensitivity adjustable and can be set by monitor
DIE-CUTTING UNIT
-Die-cutting pressure controlled by YASAKAWA Servo System Max. 300T
Max. Die-cutting speed 7500s/h
-Pneumatic quick lock upper&lower chase
-Centerline system on die-cutting chase with transversal micro adjustment ensures accurate registration that result in quick job changeover.
SMART HUMAN MACHINE INTERFACE (HMI)
-15″ and 10.4″ touch screen with graphical interface at feeder and delivery section for easy control of machine at different position, all settings and function can be easily set through this monitor.
-Self diagnosis system, error code and message
-Full jam detection
STRIPPING UNIT
-Quick lock and center line system for stripping frame to minimize job changing time
-Pneumatic upper frame lifting
-Micro adjustment
-Stripping make ready table to reduce job setting time*option
BLANKING UNIT
-Quick lock and center line system for blanking frame to minimize job changing time
-Pneumatic upper frame lifting
-Micro adjustment
-Sheet inserting, one button sample sheet taking
-Automatic non-stop delivery and pallet exchange
-Safety light barrier with independent reset
DIE-CUTTING UNIT
-Die-cutting pressure controlled by YASAKAWA Servo System Max. 300T
Max. Die-cutting speed 8000s/h
-Pneumatic quick lock upper&lower chase
-Centerline system on die-cutting chase with transversal micro adjustment ensures accurate registration that result in quick job changeover.
FEEDER
●High quality MABEG feeder head imported from Germany*option, 4 pick-up suckers and 4 forward suckers, ensure stable and fast feeding.
●Pre-loading device to feed paper without stopping the machine, maximum stack height 1800mm
●Pre-loading tracks help the operator push paper stack to feeding position accurately and conveniently.
●Side lays can be adjusted to fit different paper.
●Paper transferred to the front lay will slow down to ensure accurate positioning.
●Transferring plate is stainless steel imported from Germany to make the paper conveying smooth and fast.
DIE-CUTTING UNIT
●Precise and stable control of die cutting pressure, controlled by FUJI servo motor
●Easy to use graphic interface by 19 inch touch screen with precision up to 0.01mm.
●Die-cutting chase and plate are locked by pneumatic cylinder from Japanese SMC, with misplace sensors to avoid damage caused by human factors.
●Die-cutting chase adopts the center-line system for fast positioning , so that the operator don’t need to consider the left-right position of the die board.
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●Die-cutting boards of non-standard size can also be installed by using auxiliary tools to facilitate applicability of customers’ cutting boards from different models .
●Gripper bar, of special aluminum alloy , the surface after oxidation treatmentadopts double-cam opening method to release the paper during running. It can reduce the inertia of paper to collect the thin paper in order easily.
STRIPPING UNIT
●Pneumatic lifting stripping chase
●Center-line system and quick-lock device for stripping board to achieve quick job changing
●Stripping chase position memorization.
BLANKING UNIT
●Center-line system and quick-lock device for blanking board to achieve quick job changing
●One button for sample sheet taking, easier for inspection of quality.
●Intelligent operation from monitor to choose different mode of inserting sheet.
DELIVERY UNIT
●The machine has 2 delivery mode: Blanking(Horizontal delivery) and stripping ( Straight line delivery)
●The switch from blanking to stripping job is by one button at switch panel, no mechanical adjustment needed.
Non-stop horizontal delivery unit at Blanking unit
Automatic paper pile transfer, transfer working pallet to delivery unit, then place the empty pallet to wait for proceeding, can reduce manual intervention and ensures non-stop delivery.
Non-stop straight line delivery for stripping jobs:
●Motorized curtain style Non-stop delivery unit.
●Max. pile height is up to 1600mm to reduce the loading time for operator and raise efficiency.
●10.4” high resolution touch screen. The operator can observe all the setting in different position reduce the time for job changing and improve working efficiency.
- T 106QN / T 106 BF / T 106 BN
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Machine Parameter
Model T 106 BF T 106 BN Max. sheet size 1060 × 760 mm 1060 × 760 mm Min. sheet size 400 × 350 mm 400 × 350 mm Max. cutting size 1045 × 745 mm 1045 × 745 mm Die size 1075 × 765 mm 1075 × 765 mm Cutting plate 4+1 mm 4+1 mm Height of die-cutting rule 23.8 mm 23.8 mm First cutting rule 13 mm 13 mm Gripper margin 7-17 mm 7-17 mm Carton board 90-2000 g/㎡ 90-2000 g/㎡ Carton board 0.1-3 mm 0.1-3 mm Corrugated board ≤4 mm ≤4 mm Max. cutting force 350 t 350 t Max. die-cutting speed 7500 S/H 7500 S/H Feeder pile height (incl. pallet) 1800 mm 1800 mm Non-stop feeder pile height (incl. pallet) 1600 mm 1600 mm Delivery pile height (incl. pallet) Blanking size 1400 mm / Stripping size 1600 mm Blanking size 1400 mm / Stripping size 1600 mm Main motor power 18.5 KW 18.5 KW Machine power 32 KW 30 KW Voltage 380±5% V / 50 HZ 380±5% V / 50 HZ Cable 16 m㎡ 10 m㎡ Compressed air 6-8 bar 6-8 bar Air flow 300 L/Min 300 L/Min -
Installation data
Model T 106 BF T 106 BN A Overall machine length 9020 mm 9800 mm B Overall machine length 6055 mm 6000 mm C Overall height of machine 2700 mm 2700 mm D Cat walk way length 8230 mm 9260 mm E Cat walk way width 2500 mm 2500 mm F Machine length 7270 mm 7820 mm G Machine width 2260 mm 2260 mm J Aisle for paper feeding 3000 mm 3000 mm K Aisle of machine side 2600 mm 2000 mm L Aisle for paper delivery 2000 mm 2000 mm Net weight 23.5 t 23 t Packing size length 7500 mm 8000 mm Packing size width 2320 mm 2320 mm Packing size height 2950 mm 2950 mm
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