Based on the automatic case maker’s positioning unit, this positioning machine is new designed with YAMAHA robot and HD Camera positioning system. It is not only used to spot the box for making the rigid boxes, but also available to spot multiple boards for making the hardcover. It has many advantages for current market, especially for the company who has small quantity production and high quality demands.
1. Reduce the land occupation;
2. Reduce labor; only one worker can operate whole line.
3. Improve the positioning accuracy; +/-0.1mm
4. Two functions in one machine;
5. Available to be upgrade into automatic machine in the future
| 1 | Paper size(A×B) | MIN: 100×200mmMAX: 540×1030mm |
| 2 | Case size | Min. 100×200mmMax. 540×600mm |
| 3 | Box size | Min. 50×100×10mmMax. 320×420×120mm |
| 4 | Paper thickness | 100~200g/m2 |
| 5 | Cardboard thickness(T) | 1~3mm |
| 6 | Precision | +/-0.1mm |
| 7 | Production speed | ≦35pcs/min |
| 8 | Motor power | 9kw/380v 3phase |
| 9 | Machine Weight | 2200KG |
| 10 | Machine dimension (L×W×H) | L6520×W3520×H1900mm |
Remark:
1. The Max. and Min. sizes of cases are subjected to the size and the quality of the paper.
2. The speed depends on the size of cases
(1)Paper Gluing Unit：
● Full-pneumatic feeder: novel design, simple construction, convenient operation. (This is the first innovation at home and it is our patented product.)
● It adopts ultrasonic double-paper detector device for the paper conveyor.
● Paper rectifier ensures that the paper won’t deviate Glue roller is made of finely-grinded and chromium-plated stainless steel. It is equipped with line-touched type copper doctors, more durable.
● Glue tank can automatically glue in circulation, mix and constantly heat and filter. With fast-shift valve, it will take only 3-5 minutes for the user to clean the glue roller.
● Glue viscosity meter (Optional)
● after being glued.
(2) Cardboard Conveying Unit
● It adopts per-stacking non-stop bottom-drawn cardboard feeder, which improves the production speed
● Cardboard auto detector: the machine will stop and alarm while lacking one or several pieces of cardboards in conveying.
● Automatic feeding the cardboard box by conveyor belt.
(3) Positioning-spotting unit
● The vacuum suction fan under the conveyer belt can have the paper sucked stably.
● Cardboard conveying employs servo motor.
● Upgrading: YAMAHA Mechanical arm with HD Camera positioning system.
● The PLC control on-line motion.
● The pre-press cylinder on the conveyer belt can ensure that the cardboard and paper are stuck tightly.
● All icons control panel is easy to understand and operate.
For book cover:
For rigid box:
[Accessory Equipment 1]
HM-450A/B Intelligent Gift Box Forming Machine
HM-450 intelligent gift box molding machine is the latest generation of products. This machine and the common model has not change-folded blade, pressure foam board, automatic adjustment of the size of the specification greatly reducing the adjustment time.
| Model | HM-450A | HM-450B |
| Max. box size | 450*450*100mm | 450*450*120mm |
| Min. box size | 50*70*10mm | 60*80*10mm |
| Motor power voltage | 2.5kw/220V | 2.5kw/220V |
| Air pressure | 0.8mpa | 0.8mpa |
| Machine dimension | 1400*1200*1900mm | 1400*1200*2100mm |
| Weight of machine | 1000kg | 1000kg |
[Accessory Equipment 2]
ATJ540 Automatic box former/corner pasting machine
It’s a fully automatic rigid box corner pasting machine which is used to pasting the corners of cardboard box. It’s necessary equipment for making rigid boxes.
1.PLC control, humanized operation interface;
2.Automatic cardboard feeder, can be stacked up to 1000mm height of cardboard;
3.The cardboard fast stacked conversion device;
4.Replacement of mold is fast and simple, suitable for different specifications of products;
5.Hoe melt tape automatic feeding, cutting, corner pasting in one time;
6.Automatic alarm when hot melt tapes is running out.
| Model | ATJ540 |
| Box Size(L×W×H) | Max. 500*400*130mm |
| Min. 80*80*10mm | |
| Speed | 30-40pcs/min |
| Voltage | 380V/50HZ |
| Power | 3KW |
| Machinery weight | 1500kg |
| Dimension (LxWxH) | L1930xW940xH1890mm |
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